WoodZest
Custom Furniture & Woodworking Studio

My Process

 

Work in Progress

Follow along as I build a piece of furniture:

The customer had a walnut tree in their yard that had to be cut down. Click this link to see the process of how a tree is first turned into lumber and then a finished piece of furniture.

 Milling lumber from a log

Milling lumber from a log

My Design Process

My main design approach is to build scale models as they allow me to fully conceptualize and visualize the finished piece. I start with sketches to define the overall structure and design elements of the piece. I seldom move to detailed engineering drawings, and I don't use computer automated design (CAD). Using the sketches as a base, I then build 20% scale models. The real design work comes in the models. I can easily make and modify multiple models to test and visualize the design. Once I'm satisfied with the models, I build directly from them by scaling up appropriately. I'll often make full scale mock-ups of key pieces to verify the design integrity and to work through mechanical issues like joints. When the final piece is done there really are two pieces, the end product and its companion model.

 Initial sketches

Initial sketches

 Scale models

Scale models

 Finished piece

Finished piece

My Craft Process

I work with a combination of traditional hand tools and high quality professional power tools. I'm not a purest hand-tool-only craftsman, nor am I a production shop where the human hand seldom touches the piece. I use the best of hand and power tools based on the need. I share a large cooperative shop with several other furniture makers and woodworkers in Minneapolis.