My Design Process
My main design approach is to build scale models as they allow me to fully conceptualize and visualize the finished piece. I start with sketches to define the overall structure and design elements of the piece. I seldom move to detailed engineering drawings, and I don't use computer automated design (CAD). Using the sketches as a base, I then build scale models. The real design work comes in the models. I can easily make and modify multiple models to test and visualize the design. Using full size cardboard mock-ups helps customers determine the best dimensions for their furniture pieces (e.g. how big should the table top be). I'll often make full scale mock-ups of key pieces to verify the design integrity and to work through mechanical issues like joints.
Once I'm satisfied with the models and prototypes, I build directly from them by scaling up appropriately. When the final piece is done there really are two pieces, the end product and its companion model.
My Craft Process
I work with a combination of traditional hand tools and high quality professional power tools. I'm not a purest hand-tool-only craftsman, nor am I a production shop where the human hand seldom touches the piece. I use the best of hand and power tools based on the need. I share a large cooperative shop with several other furniture makers in Minneapolis.
My Commission Process
Here's how my general commission process works.
First step is to have a phone call to introduce each other and for me to understand your requirements. It is helpful if you can send photos or sketches of design ideas you like, or home architectural or furnishings that the piece should complement.
I then sketch up some design ideas, and I provide a ballpark cost estimate to make sure that we're in consensus. Final cost is determined in step 5.
After discussing the results of step 2, I typically will build scale "dollhouse" models of the design(s) you like. I feel this is the best way for me to communicate 3D design ideas, and the best way for customers to visualize and understand what the piece of furniture will look like. In this step I also provide wood and finish samples. Additionally, customers often have questions regarding what is the appropriate size for their furniture piece. To help answer this I can provide a full size cardboard mockup.
You finalize the design and wood and finish decisions.
I provide you with a formal written proposal that details all the decisions and states the price and timeline.
If you decide to accept the proposal, I require a 50% down payment. The down payment is only needed at the time I'm ready to begin construction. You don't need to pay me to be in the queue.
Educational Resources
Click here to learn about techniques for sawing logs into boards and slicing logs into veneer. How the wood is cut has a major impact on the grain pattern appearance.
Click here to see a video showing how commercial wood veneer is produced.
I source my veneer from Certainly Wood out of Buffalo NY. Click here to see their incredible selection of beautiful veneers.
Click here to learn about commonly used tools, what functions they perform, and how they work.